• Real Time Power Factor Correction (RTPFC) Panel

rtpfc panel
rtpfc panel
Real Time Power Factor Correction (RTPFC)  Panel
Real Time Power Factor Correction (RTPFC)  Panel

RTPFC is designed to compensate the reactive power on real time basis for extremely rapid acquisition of the power factor within the range of 40 - 60 msec. Connection and disconnection of the capacitor to and from the network occurs at zero crossing. This smooth connection avoids transient effects like waveform distortions, generation of switching spikes etc., typically created by electromechanically switched contactor based system. The response time of this is much higher than electromechanically switched systems.

This high-speed real-time Automatic Power Factor Correction Panel comes with suitable Tune and Detune harmonics filter. Venus technocrafts ensures that they compensate the reactive power required by any load requiring PF correction in a very short time (less than 20 ms), thereby reducing failure in sophisticated equipment. Maintaining unity PF, reduction in KVA demand, reduced electricity bills, enhanced capacity of transformer, switchgear, HT cable are few of the benefits accrued.

This state-of-the-art electronic switching device is primarily designed as a replacement of the electro-mechanically switched equipment. These systems while distinctly superior come with a price tag very comparable with the conventional switching APFC systems.

This type of Power factor correction is applicable in the industries like Steel, Forging , Welding, Press shop, Induction heating etc.

Detuned Reactor compensation equipments with electromechanical contactors, have a well proven performance in installation where the load has, slow variations and it is not very sensitive to voltage fluctuation. Today, however, more and more industrial installations, include electronic equipments that are very sensitive to voltage variations (PLC, computers, etc.) and also have very fast changing working cycles (automatic welding machines, robots, etc. ). Reactive power compensation with static contactors (Thyristor switch) offers the best answer to these new industry requirements. Venus Technocrafts installed automatic capacitor banks with static contractors, use thyristors instead of traditional contractors. The thyristors switch-on capacitors on zero crossing voltage, and switch them off on zero current situation. The firing strategy grants a totally transient free switching of power capacitors, avoiding any problems with transient over voltages. This firing strategy grants a totally transient free switching of power capacitors, avoiding any problems with transient over voltages. This transient free switching gives a very fast reaction time of the power factor equipments with sudden reactive power demand variations. This reaction time (the time to switch on or off a capacitor step) is usually not higher than 20 milliseconds. This means that upto 50 operations per second are possible.

  •   From 4 stages to 12 stages
  •   Rated KVAR: 10 KVAR to 1000 KVAR Standard.
  •   With Detuned Harmonic filter reactors.
  •   Eliminating 3rd, 5th up to 13th order harmonics.
  •   Switching Device: Thyristor
  •   Response Time – 20 milliseconds.
  •   Zero crossover technology with Intelligent Electronic Control.
  •   Used in Textile Industries, Paper industries, Press Shop, Forging, Induction heating and Welding applications.

Salient Features:

  •   Longer service life
  •   High performance
  •   Excellent finishing
  •   Response time 40-60 milli seconds Max
  •   Basic System includes reactors to limit the inrush current
  •   Detuned systems include iron core reactors that detune the network to prevent resonance and protect the capacitor banks
  •   MCB/MCCB/HRC fuse Protection in each step
  •   Current feedback system in each step for spike and over current detection with auto-reset facility Over temperature protection with auto reset

Advantages:

  •   Transient free capacitor group switching using Electronics Switching elements
  •   Reduction of voltage flickering
  •   Enhances capacity of Transformer, Local generator systems such as Diesel and windmill generator
  •   Avoid wave form distortions, since capacitors are connected and disconnected during Zero crossing
  •   Prevents damages to sensitive electronic equipments
  •   Saves energy by reduced max. Demand, PF bonus & saving in Transformer losses
  •   Accurate Power Factor control, even in the presence of Harmonics
  •   Dramatically increases the life expectancy of switching elements and capacitor
  •   Built-in network analyzer, measuring all network parameter including harmonics
  •   Modular and up gradable with increased plant load

Specifications:

  •   Type - Thyristor Switching
  •   Size Customise
  •   Material - MS
  •   Application - Welding machines, CNC/VMC Machining Center, IT


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  • Automatic Power Factor Correction (APFC) Panel

APFC panel
APFC panel
APFC Panel

APFC or Automatic Power Factor Control Panels are mainly used for the improvement of Power Factor.

Power Factor can be explained as ratio of active power to apparent power and it is a key factor in measuring electrical consumption. A dip in Power Factor can attract operational losses and a penalty from electricity board, also if the Power factor is maintained to Unity then the consumer can attract for incentive upto 7% in electricity bill. APFC Panels automatically manage quickly changing loads along with the retention of high Power Factor.

  •   From 4 stages to 12 stages
  •   Rated KVAR: 10 KVAR to 1000 KVAR Standard.
  •   With Detuned Harmonic filter reactors.
  •   Eliminating 3rd, 5th up to 13th order harmonics.
  •   Used in Pharma, process industries, engineering industries, Textiles, Sugar and Steel. (for constant loads)

APFC stands for ‘automatic power factor correction’. An APFC panel consists of multiple capacitors of different ratings whose switching can be controlled as per requirement. An APFC is effective as a single-point installation which can be used to control the power factor for a large number of loads, instead of installing capacitors at the individual locations of each load.

Depending on the loads in operation, various levels of kVAR compensation are required to maintain proper power factor. The APFC panel contains a multi-step relay which is connected to multiple capacitors and a microprocessor controller which is programmed to control the switching operation of the relay. The voltage and current are measured on the feeder which is providing supply to the entire group of loads to determine the uncompensated power factor.

Main Features:

  •   Maintains high Power Factor constantly
  •   High efficiency
  •   n-built independent fuses
  •   Protection from excess power in the system.
  •   Prevents leading Power Factor in low load conditions
  •   Clearly marked buttons and indicators
  •   Minimizes harmonic current
  •   Easy to use
  •   Corrosion-resistant
  •   Long lasting
  •   Electrical insulation
  •   Protects electrical equipments

These APFC Panels are put to use in the following:

  •   Windmills
  •   Monitoring current harmonics
  •   Process controllers
  •   Micro processors
  •   LT & HT factories
  •   Electrical installations
  •   Line voltage analysis

Direct Benefits:

  •   Reduction in MD kVA
  •   Reduction in kWHr Consumption
  •   Reduction in kVAHr Charges
  •   Avoidance of PF Penalty
  •   Availing PF Incentive

Indirect Benefits:

  •   Reduction/Avoidance of End Termination Darkening or Burn Outs
  •   Reduction/Avoidance of Motor winding Failures
  •   Improved System Performance due to Healthy Voltage
  •   Low Electric Break Downs/ Reduced Plant Down Time


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  • MV APFC Panel

APFC panel
  •   The purpose of panel is to monitor and maintain the power factor at HT side of the TRANSFORMER.
  •   The Banks are switched automatically with Vacuum Contactor.
  •   This is mainly useful to minimize the Line losses as well as Transformer losses.
  •   These are designed for commercial , industrial & utility power systems.
  •   Mainly connected at MV service point between the utility supply and customer’s load.

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